Factory logistics
Meyer Werft's Lean Production Logistics Planning
2023-08-11 16:56:29

Meyer Werft, a German shipyard, has the world's largest indoor dry dock and is a typical representative of the German Industry 4.0 era. It has always been a privately owned family business founded by the Mayer family in 1795 and has been passed down to the seventh generation. It has three shipyards, namely Meyer Werft in Paenburg, NEPTUN WERFT in Rostock, and MEYER TURKU in Finland. We can produce various types of ships, such as roll on/roll off ships, passenger ships, liquefied gas ships, container ships, livestock transport ships, inland cruise ships, ocean cruise ships, and ocean research ships. With rich professional knowledge and innovative solutions in the shipbuilding field, we have a good world reputation in the production of luxury cruise ships to this day.

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Mayer Shipyard is one of the largest and most modern shipyards in Germany. It has been building cruise ships for international shipping companies and has a strong network of local and international suppliers, with a history of 226 years to date. With leading commercial management level, advanced production and manufacturing capabilities, and a management philosophy of lean logistics, in order to maintain its leading position in the global shipbuilding industry, Mayer Shipyard continuously maintains innovation and development in shipbuilding technology, especially in the field of lean logistics. Mayer Shipyard is known as a leader in the shipbuilding industry.


Manufacturing luxury cruise ships is one of the core businesses of Mayer Shipyard, including the entire chain from planning and design to production manufacturing and after-sales service. In terms of production and logistics, building luxury cruise ships is a very complex task, and its essence lies in lean production and lean logistics management. In order to meet the high requirements of lean management at Mayer Shipyard, Fablog Logistics Consulting, originating from Paenburg, provides professional logistics planning and design for Mayer Meyer Werft Shipyard.

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Fablog conducted a comprehensive analysis of the manufacturing characteristics, business processes, production procedures, logistics processes, flow rates, and future predictions of Mayer Shipyard throughout the entire chain; Classify material storage based on packaging type, packaging size, and packaging capacity, determine storage mode, and complete planning plans including inventory and warehouse layout optimization, material launch method optimization, personnel and equipment optimization based on data analysis results. At the same time, a WMS logistics software design scheme has been customized and planned for the production logistics function of Meier Shipyard. Through the use of complex and precise WMS applications and precise wire feeding methods, Meier Shipyard was able to maintain low inventory levels while saving labor and material costs.


Fablog logistics consulting&planning, experts of logistics and supply chain